PVD 650R Twin
From Pvdwiki
Contents
Chassis
Construction
Getting an Actual VIN for the Bike
- CA DMV Application for Title or Registration - Reg. 343
- A vehicle verification done by the California Highway Patrol (CHP). You must start your application process with the DMV prior to contacting the CHP for vehicle verification.
- CA DMV Statement of construction - Reg. 5036
- Proof of ownership, such as invoices, receipts, manufacturer’s certificates of origin, bills of sale, or junk receipts for the major component parts (engine, frame, transmission, and body)
DMV Handbook of Registration Procedures, Chapter 8.030
CA Vehical Code
http://www.oal.ca.gov/pdfs/determ/2002.3.pdf
https://www.bajadesigns.com/2005%20Web%20Site/PDF%20Files/CA_DMV_Registration_Packet.pdf
http://www.fourstrokesonly.com/CHPForm888.html
Motor
Power will be supplied via 2006 Kawasaki EX650 engine, fuel and electronics.
636 Stacks
- Short 14073-009
- Tall 14073-0010
http://www.blueridgeperformance.net/
Exhaust
Arrow full system
Power Comander
A Power Comander will be used until I can step up to a custom EMS.
Fork
2007 GSX-R 600/750
Ohlins springs and 20mm valving.
Although, GrahamB says that the 04-05 design is better for the way the upper bushing is mounted and the 43mm tubes and cost.
Head Bearings
OE
Same as 2007 GSX-R 600/750
- Bearings- 3368139-001, $25.62
- Seal- 505297-001, $3.18
Aftermarket
- All Balls #22-1003
- Bottom - 99-3519/33-1003 (30-55-17 mm) Cost is $15.99
- Sudco - p/n #713-451
- mfg # SSS903, upper 30 x 55 x 17mm, lower 30 x 55 x 17mm
- K&L -31-2263
- mfg # SSS903, upper 30 x 55 x 17mm, lower 30 x 55 x 17mm
Swingarm Bearings and Shaft
I'm trying to keep as many parts GSX-R.
- 2x 3623553-001, BEARING,RR SWGA, $19.52 ea.
- 1x 3644697-001, SPACER,RR SWG P, $24.40 ea.
- 2x 5169491-001, SPACER,RR SWGAR, $19.55 ea.
- 1x 5169487-001, SHAFT,RR SWGARM, $71.87 ea.
- 1x 5167306-001, NUT, $14.23 ea.
- 1x 5169490-001, NUT,RR SWGARM P, $17.00 ea.
A $205.64 kit.
Linkage
GSX-R OE
Shock
Ohlins TT
Wheels
Marchisini Forged Aluminum
- front 17" X 3.5"
- rear 17" X 5.5".
Rotors
- 400 series Stainless Steel $620
- 6mm
Pads $678.95 per
Or
Brembo
- BremboHP Rotors GSXR Multi C
- $560