PVD 650R Twin

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Chassis

Construction

Getting an Actual VIN for the Bike

  • CA DMV Application for Title or Registration - Reg. 343
  • A vehicle verification done by the California Highway Patrol (CHP). You must start your application process with the DMV prior to contacting the CHP for vehicle verification.
  • CA DMV Statement of construction - Reg. 5036
  • Proof of ownership, such as invoices, receipts, manufacturer’s certificates of origin, bills of sale, or junk receipts for the major component parts (engine, frame, transmission, and body)


http://www.oal.ca.gov/pdfs/determ/2002.3.pdf

https://www.bajadesigns.com/2005%20Web%20Site/PDF%20Files/CA_DMV_Registration_Packet.pdf

http://www.fourstrokesonly.com/CHPForm888.html

Motor

Power will be supplied via 2006 Kawasaki EX650 engine, fuel and electronics.

636 Stacks

  • Short 14073-009
  • Tall 14073-0010

http://www.blueridgeperformance.net/

Exhaust

Arrow full system

Power Comander

A Power Comander will be used until I can step up to a custom EMS.

Fork

2007 GSX-R 600/750

Ohlins springs and 20mm valving.

Although, GrahamB says that the 04-05 design is better for the way the upper bushing is mounted and the 43mm tubes and cost.

Head Bearings

OE

Same as 2007 GSX-R 600/750

  • Bearings- 3368139-001, $25.62
  • Seal- 505297-001, $3.18

Aftermarket

  • All Balls #22-1003
Bottom - 99-3519/33-1003 (30-55-17 mm) Cost is $15.99
  • Sudco - p/n #713-451
mfg # SSS903, upper 30 x 55 x 17mm, lower 30 x 55 x 17mm
  • K&L -31-2263
mfg # SSS903, upper 30 x 55 x 17mm, lower 30 x 55 x 17mm

Swingarm Bearings and Shaft

I'm trying to keep as many parts GSX-R.

  • 2x 3623553-001, BEARING,RR SWGA, $19.52 ea.
  • 1x 3644697-001, SPACER,RR SWG P, $24.40 ea.
  • 2x 5169491-001, SPACER,RR SWGAR, $19.55 ea.
  • 1x 5169487-001, SHAFT,RR SWGARM, $71.87 ea.
  • 1x 5167306-001, NUT, $14.23 ea.
  • 1x 5169490-001, NUT,RR SWGARM P, $17.00 ea.

A $205.64 kit.

Linkage

GSX-R OE

Shock

Ohlins TT

Wheels

Marchisini Forged Aluminum

  • front 17" X 3.5"
  • rear 17" X 5.5".

Rotors

AXIS/Cobra Stainless Rotors

  • 400 series Stainless Steel $620
  • 6mm

Pads $678.95 per


Or

Brembo

BremboHP Rotors GSXR Multi C
$560


Tires