Thinking hard about bicycles, motorcycles and skateboards

Long before Strava came on the scene, a few people and myself in Fairfax were trying to devise good ways of having ‘non-sanctioned’ races in the hills around us. Doing runs at different times would take attention away from the crime we were looking to commit. Compact GPS units had become available and we were able to map trails [...]

I hate the BB30/PF30 bottom bracket interface. It’s pretty much common knowledge that I do. I’ve shown why its lame in theory. I also pull out my hair when I have to work with them in practice. Wtf happened with the drinking water in the bicycle industry that allowed this garbage to be widely adopted? I’m in [...]

A while back, I took the time to design a very elegant spider for SRAM cranks. I loved the result but it was buried inside a digital world. I wasn’t going to make it out so it lived there. This happens often enough. A nice idea, some time put into it, and a completed design [...]

With all the buzz lately on carbon fibre long travel bikes, 650b wheels, and enduro racing, the lowly singlespeed has fallen to the back of the cool kid pile. Recent rain has got me to dust off my singlespeed bike. Thus, I’ve got some stuff to say. Singlespeed bikes are my more hated bikes. They hurt [...]

What the fuck is this? How is this even possible. This comes out of a $10,000 bike. It was ridden this way for over 500 miles, probably a lot more. This wasn’t a college beater. I just don’t know what to say. I’m absolutely appalled. I’m not an inocent. Not by a long shot. I [...]

I recently set a bike with an X-Fusion Velvet fork. The wheel diameter is 704mm so I had the fork set up for 650b and 80mm of travel. That choice proved to be poor as it increased the length of the fork more than I designed for (478 vs 467mm) and I actually had plenty of [...]

This is good. From Repack to Rwanda: The Origins, Evolution, and Global Reach of the Mountain Bike. From July 2012 to February 2013 an amazing exhibit of bicycles and their development was shown in the international terminal of the San Francisco International Airport Museum at (SFO). The curator of the show worked very closely with Joe [...]

This post is going to catch a lot of little things. I usually post on a single topic but a lot of small things have been piling up. I just ordered some very odd sized allen wrenches. In larger increments, 13, 15, 16, 18, 23mm allen keys are next to non-existent in the US. Needing one of [...]

The other day, Steve Garro of Coconino Cycles posted an image to his Facebook wall that got a bit of attention. This probably isn’t a new image for some people to see but it got a lot of attention. Specifically, it got my attention. I was in the mood to really think about some bike design [...]

Fairfax is the cycling epicenter of the Bay Area. A perfect combination of road riding and mountain riding close to a lot of people and the San Francisco Bay Area. Of course, it’s known as the birthplace of mountain biking. I’m lucky to live there. A lot of folks in town have participated in changing [...]

Over the years, I’ve had the luck of being able to meet, know, and work with some of the best people in the hand-built bicycle industry. It’s very cool being able to talk with peers about how they see the bicycle and what they want to do with it. I hope to be able to [...]

This month, I’ve broken two Shimano XT cassettes (11-32, CS-M771-10-bL). The smaller cog carrier, #Y1YR98040 (18,20,22), has failed in exactly the same way both times. This is something that is very rarely seen and even rarer to see it the same way so soon for one person. This is certain to be an engineering or manufacturing [...]

Healing up from my wrist injury last September has been quite a journey. It’s been very discouraging but giving the situation I’m glad that I got out the way I did. Things could have been much worse and I am grateful. Still, I miss cycling well. The past month has seen a bit of improvement [...]

The box. People talk about it. They talk about being outside it. It seems that they often fail to even understand the box or it’s bounds. Usually, those claiming to be outside of it are firmly planted deep in the darkest depths of the box. I try to always keep my work inside the box. [...]

Thanks to Sean Walling at Soulcraft and Una Pizza Napoletana, San Francisco has it’s own custom bicycle show. For the second year, I figured that I would spend my time looking at the people. Those photos are posted on my Facebook page so folks can share more easily.   Two bikes stood out from the [...]

This post was inspired by a conversation that I had the other day when I bumped into my friend Cameron Falconer at Java Hut in Fairfax prior to the each of us leaving on a ride. I was on my neat Firefly 29″ bike and he was on his road bike. Somehow the discussion of gearing [...]

Here’s a cool thing. I was having a discussion with Chris Ioakimedes this past Sunday. He had a tube in his pocket, still in the box. It turned out that we both usually leave them in the box so that they don’t get damaged. It seemed like such a bulky awkward way of dealing with this issue. [...]

The Firefly/PVD Serenity. After designing the new titanium road and mountain bike dropouts for they guys at Firefly Bicycles in Boston, it was time for my payback. A nice titanium mountain bike. Of course, the design of the bike would be as specific as the dropout designs. I had a vision of exactly what I [...]

My new bike is going together. More on that later… Working on PF30 for the first time is not going well. I’m a known BB92 guy. I know it’s the best way of doing things. The world, it seems, doesn’t agree with me. Thus, PF30 is taking over. Grrr… The new bike has a PF30 [...]

I was at the Fontana City Nationals this weekend. A great venue and a great event. Aaron Gwin was in the house during Saturday’s DH practice. I got to meet him and take some pictures. He’s a pretty low key guy. He didn’t race on Sunday. The bike was essentially stock other than the obvious [...]

Chips are flying this week. Lot’s of stuff to do. Crazy computer cutting robots! 2012 PVD Chainguides for Santa Cruz V-10. More bomber. Stealth layout. 2X compatable (for TR, Butcher & Nomad). Share on Facebook

You never know anything unless it’s been measured. That’s the rule any engineer lives by. Most people think of suspension systems and tuning them as some sort of voodoo or black art. The #1 problem with these folks is that they really never understood the role that springs play in the system or how springs work in a [...]

Hey folks. Here are my pictures from the 2012 North American Handmade Bicycle Show in Sacramento California. Enjoy!   Share on Facebook

Today I stumbled on the proverbial pot of gold for bike folks, an early Wicked Fat Chance at a local pawn shop.  The bike apears to be a late 80′s or very early 90′s frame. It’s still got the pressed in BB bearings that were phased out in 1991. Honestly, I don’t need it but [...]

My favorite racer Mary Moncorgé is sponsored by Sidi Shoes for 2012. Since Mary rides her bike a lot, in Marin, in all weather conditions and since she will be racing Super D, Enduro, and DH, she needs to have her shoes working great on and off the bike. When roots and dirt get wet, they get [...]

This is a pretty special bike. A juvenile DH race bike for my friend Bryan Harrell’s son Jake. Jake has been racing ABA BMX (ranked 4th district CA04) for the past two seasons and is absolutely killing it. As mountain bikers and living in the best place you can for riding trail, it is only natural [...]

Things went pretty wrong at the Tara Llanes Classic. I’m bummed. Not just because of getting injured but because I really thought I had a shot at 2nd place in Cat 1, 40+. Grrr. I even had a cool bike for MegaDH. I got kicked off a big jump really bad on my warm up [...]

Jake Harrell is the son of my friend and business partner, Bryan. Fairfax Cyclery!!! Jake and Bryan have been racing a ton of BMX lately and Jake is proving to be a seriously fast kid. He can’t wait to get out with dad and the bros for the downhill rides. Problem: There is really nothing [...]

The proper setup of Downhill and long travel suspension bikes often requires the frequent removal of the shock as well as having the system in a topped out AND bottomed out state. These little dummy shocks allow the rear end to be easily fastend in place to adjust things like chain length, cable routing, chain [...]

I read an artical online about a guy that made a few eccentric reducers for shocks to use for adjusting ride height on bicycles. It was a great idea although his execution was rather poor. I instantly decided to add that option to my PVD Reducers. Pretty cool. 1mm offset at both ends of the shock [...]

Named for NASA Project Gemini, since it’s the bike after Mercury. This is the first of a pair of bikes, one mountain and one road. They will reflect a snapshot in both disciplines of my bike design techinque. They will share several design cues. They will proabably be painted the same color. Since these will [...]

My SC Butcher bike has some serious drive train issues that make it less than fun to be on. It functions, but it’s so floppy and loose that it ends up being something that I think a lot about on a ride. That sucks. Gonna fix that. I don’t want to strip the bike down [...]

Inspired by products designed and made by Magic Motorcycle in the early nineties. Some wild stuff. Probably not the best, but intriguing to say the least. Especially if you are a machinist type like me. So, 2×10 has taken hold in mountain biking. It has a place but certainly 3×10 does as well. Shimano has [...]

These are the all new PVD headtubes for the 2011 Gemini bikes. A pair of bikes following Mercury. A road and a mountain. They should be completed prior to NAHBS for all to see. Show bikes made to be ridden hard, put away wet and taken out again and again. Top bearing is Cane Creek [...]

As the proud new owner of a 2011 Fox Vanilla 36 160 fork, I finally got around to give it the TLC that it deserved. I had already swapped the stock ‘blue’ spring (039-05-102, 45 lb/in) for a stiffer ‘green’ spring (039-05-103, 50 lb/in). That’s a pretty simple task and takes about 5 minutes. It [...]

Riding at Northstar this past weekend. My trusty steed the Intense M6 finally had an issue. 2.5 seasons of riding and the pivot link pertch broke off. I was able to get a good day of riding in on Friday, but at the bottom of the last run of the day the snap cracks and [...]

Lately, I’ve been trying to recruit some folks from the city to go ride mountain bikes. Not fire road burns, but honest singletrack trail mountain biking. It’s an amazingly hard thing to do. I ask, “Would you like to go ride mountain bikes with me?” They say, “Maybe, I usually ride over the bridge to [...]

Anybody that knows me will already know that I am the first to question a person’s equipment choice on a bike ride. I question actively, vocally, and (in my mind) friendly way. One major tenant of mine is that cyclocross bikes are stupid bikes. They excel in only two situations; cyclocross races and mixed terrain [...]

What is up with Brooks saddles? 1. Heavy as hell – The lightest saddle that they make is the B15 Swallow Ti. 370 grams. Mind you that is the lightest one. Most of their line weighs in at 500 grams or more. Much more if it’s got springs on it. 2. Lame looks – Honestly [...]

Anybody that knows me can attest to my hatred of the ‘old school’. I’m not talking about doing a massive front-side boneless one or a huge g-turn, a miami hopper or a simple ally oop. I’m talking about old school technology and peoples concepts that this garbage was somehow better than what we have today [...]

I was helpping to prepare Max Houtzager’s Downieville All-Mountain race bike and we came upon a setup issue. A good fork for the race was 25mm shorter than the fork his 2010 Specialized Enduro Carbon was designed for. This created a major problem because as fast as Max is up and down the hill, he [...]