I’ve made it clear that I’m no electronics expert. This project is challenging my ability to learn at a later stage of life. Still, I’m getting used to all of it and it’s even getting fun. In my research on the CNC control box project, much confusion was made in the vague descriptions of the … Read more
In the last few years I’ve been needing real microscopy in my home shop. Fiber laser engraving, electronics projects, and analyzing 3D printing failures prompts this. There’s seeing and then there is really seeing. I feel foolish that it took this long. Had I known how much of a difference 90x magnification would make in … Read more
Yesterday, I went to the Caletti Cycles open house in Santa Cruz. My wife and I had a nice little day trip. A few east bay stops on the way down and a sunset drive back up the coast to San Francisco and Marin. We enjoyed a quick ride in the trail network by UCSC … Read more
A few months ago, for fun I bought a crumby hobby grade CNC router from one of my favorite low cost online suppliers. I was working with some development 3D printed skate trucks and I needed to cut some wheel wells in a skate deck in a more precise way than I had in the past. … Read more
I’ve mentioned using a manual mill with a DRO (digital read-out) as a ghetto CMM (coordinate measuring machine) in the past. Here’s a twisted example of what I’m talking about. Generally, when I’m talking about the ghetto CMM I’m talking about using the DRO to measure some points on a part so that we can … Read more
BikeCAD Pro is the ‘go to’ program used by bicycle framebuilders, bike fitters, and riders around the world for designing and drafting bike setups and designs. It really is an indispensable tool that almost everyone agrees is crucial for working in this space. Few things can be agreed on by framebuilders and this is one … Read more
I was doing a quick spin on the bike today. The mind clears when you’re trying to ride down narrow singletrack as fast as you can. I was bopping through Hobo Trail and I was thinking about Richard Feynman and his learning technique. Study a subject Pretend to teach a concept you want to learn … Read more
I finally lost my wedding band. As a machinist type person, it comes off all of the time for safety. At the end a day last week it wasn’t in my pocket where I put it. Sucks. It’s a pretty good design. Stainless is the ultimate ring material. Super slim and strong with a … Read more
I’ve been trying to learn to draw in metric for the last few years. It’s not as easy as you’d think, certainly not for an American. I’m now old. 50 years old so I have been thinking in a mix of old ways and new in the United States. I am able to change my … Read more
Toolmaking has been a theme lately. After putting time into my frame fixture tooling and my press tooling and a lingering mandrel bending project. I’m hoping to get back to some go fast shit soon. I finished the leveling base plates for my Enerpac press a while ago. They have been an awesome improvement to … Read more
History is rarely made by reasonable men…. – Terry Goodkind We don’t get gifts in life. The golden ticket or silver bullet are things of fantasy. You’re not going to get ‘discovered’ while walking down the street. You’re not going to ‘invent’ a world changing thing casually after dinner on a Thursday. Success in life … Read more
I just finished a small project that is a pretty cool improvement for the shop. During COVID-19, I was forced to move a bunch of personal tools that I keep in the university shop home. I was locked out but I still needed to be productive. Obviously, I was able to produce the Cyberdyne Chassis … Read more
Using a fiber laser to mark the outside of a cylinder is relatively common. The EZcad software breaks a graphic into a polygonal cylinder and marks the part while indexing a stepper motor axis. It’s crude but works well enough for most work. The precision and expertise of the user will produce differing results, better … Read more
When I was a kid, one toy ruled them all, Lego. Then in the late 70s and very early 80s, when I was in the prime age for using these, we didn’t have a lot of money in the family and Lego were very expensive. Still, Lego is a toy that provide a huge dollar … Read more
Now that I’ve got my laser marking system up and running, it’s time to fit up a rotary attachment for doing radial marking. This is exciting as so many parts that I produce and encounter have some sort of cylindrical profile. This is an easy expenditure to make this far into the investment. Some marking … Read more
More on the new frame fixture details… I started on this path when the employer of a friend took delivery of a fiber laser for marking parts. I would have been able to get some limited access to this but, sadly, COVID-19 ate the company up and that opportunity disappeared along with my friends job. … Read more
More photo stuff… With Canon’s release (Fucking finally) of a DSLR driver for webcam use in the age of COVID-19, we have entirely new practical uses for photo gear. Quality webcam use has become very important to looking professional. You should put some thought into this. Good lighting is important. Some headphones. A decent background. … Read more
That’s right. Pimpin’ ain’t easy. I try to look very closely at all aspects of my riding. That’s not restricted to my bike or the trails that I’m on but also what I’m wearing. Anything can be optimized! What do you need? Make that happen. I’ve talked in the past about the need to cut … Read more
In photography and filmmaking, the joke is often made that “it can be fixed in post” to justify doing very low quality work. It’s true that there are a several small issues that can be fixed after the image has been captured. Some colors can be shifted, a smudge removed, subtle white balance changes, the … Read more
This is an important thing for novice modelers and designers to think about. It’s tied up in this example. While drawing up a tool I was thinking of making, I chose to give it a knurl as it was a handle and that is what you do. Knurls provide grip. We see them all around … Read more
It was Thanksgiving a few days ago. Thanksgiving is one of only a few real holidays in the United States and it’s probably the most important. Important, as it’s not about turkey or shopping or even your crazy aunt and uncle. It’s about gratitude and that’s some good shit. I always try to focus on … Read more
A couple weeks ago, I was at an event mingling with many notable California bicycle frame builders and part designers in the custom frame building community. It was a great event where we did a lot of talking about the work of one man. He will be missed. One of these conversations was with a … Read more
I recently needed to remove a fussy T25 drive screw from a SRAM XX1 crank. Despite both the screw and tool looking in good shape, the tool kept camming out of play, rounding edges, and was turning into a terrible situation. I didn’t understand why this was happening but it was time for evasive action. … Read more
This may not seem like much but it’s pretty exciting for me. Bending tubes is an important part of making things out of metal. Everyone that works with metal needs a bender of some sort or is looking to find one. I’ve had one for a long time, an old DiAcro #4 but because of … Read more
I’ve needed this tool for a long time. I knew I did but never really went down the road to it. Moving a nice Kurt D688 vise to my shop from another had me looking at my setup. Much of this late winter has been devoted to improving my CAD models and tooling. Much of … Read more
I know folks all over and going way back. Social media lets me see some of the cool stuff they do. Every now and then I see something they think up and I’m force to face palm myself. Obvious simple solutions that nobody sees until someone does. A month or so ago, Scott Parsley from … Read more
This post is about something few people hear but many need to. You are not an expert on bikes. You aren’t. No matter what you’ve convinced yourself of, you’re not. You make YouTube videos, you comment in forums, you go on lots of rides. Still, you really don’t know a lot about bikes. Everyone in … Read more
Everyone would love to own a full set of Enerpac hydraulic tools. For any mortal, that’s not going to happen. I’m lucky. I have an Enerpac A258 bech press, RC1010 cyclinder, and P392 2-speed hand pump. I’ve wanted to build on this for years but didn’t need or want expensive parts for cheap tasks. Everyone … Read more
My new CTX700DE has proven to be a pretty awesome motorcycle. It’s super comfortable, easy, and fun to ride. It even takes the hard roads well thanks to the super low center of gravity. I’ve been slowly fixing the various problems with the bike and tuning what is good. One of the most glaring problems … Read more
Making the rounds this last week was a photo of a 4.5kg “mountain bicycle”. It can’t possibly function, but I’m sure few realize that. Last week someone I know was bragging to me about how amazingly light their bike was (although, they get a pass, being pro AF). I’ve been planning to get around to … Read more